What are Die Cut Mylar Bags?
A die-cut mylar bag is a specific type of packaging bag made from mylar – a polyester film known for its strength, flexibility, and resistance to moisture and oxygen. The “die-cut” part refers to a process where the material is cut into specific shapes using a die (a specialized cutting tool).
These bags appear similar to a die-cut sticker. However, they work as a functional double-sided bag with or without a child-resistant/smell-proof zipper. Furthermore, they are currently most often used for storing cannabis flower or edibles.
How are Die-Cut Mylar Bags Created?
To create a die-cut mylar bag, it must go through the following steps:
- Design Blueprint – Every Mylar bag begins with a carefully crafted design, the blueprint that defines its shape and pattern. Need some inspiration? Check out our top cannabis design trends.
- Die Crafting – A custom metal die is created with precision, serving as the essential tool to transform the design into reality.
- Precision Cutting – The Mylar film is sliced into the desired shape in a die-cutting machine.
- Featured Integration – After cutting, functional features (i.e. zippers, tear notches, clear windows, etc.) are added to enhance the bag’s usability.
What Makes Custom Die-Cut Mylar Bags Stand Out?
If you choose a die-cut mylar bag for your cannabis products, you want your design to stand out. So, how can you make that happen? Here are a few things to consider:
- Customized Shapes and Sizes – Die cutting gives you the liberty to customize your Mylar bags into any shape and size. Consider what your customers desire, what’s convenient to carry around, and what allows your brand identity to shine.
- Visual Impact – With a die-cut, your cannabis products are bound to stand out from the competition. As with other custom Mylar bags, you also have the option to ensure bold visuals and intricate designs.
Since die-cut packaging is primarily used for marketing appeal, it’s important to consider these factors before your purchase.
Benefits of Custom-Shaped Die-Cut Mylar Bags
We’ve laid out eight essential reasons why so many cannabis businesses turn to custom die-cut mylar bags:
1.) Barrier Properties
Mylar provides an excellent barrier against moisture, light, and oxygen. All of these can degrade the quality of cannabis. By preventing these elements from reaching your product, mylar bags help maintain the product’s potency, aroma, and flavor.
2.) Child-Resistant Options
Many jurisdictions have regulations around child-resistant packaging for cannabis products. Some mylar bags meet these standards, ensuring children can’t easily access the product.
3.) Tamper Evidence
Some mylar bags have features that show if the bag has been opened or tampered with. This is important to ensure product safety and integrity. It’s also easy to heat seal or add a tamper-evident label.
4.) Customization
The die-cut process allows customization in various shapes and sizes, suitable for different products. Additionally, you can print custom designs, and information, making them ideal for branding and marketing.
5.) UV Protection
Ultraviolet light can degrade cannabis, reducing its potency and altering its effects. Mylar bags often have a UV protective layer that shields the product from harmful rays.
6.) Durability
Mylar bags are tough and puncture-resistant, protecting the cannabis buds from damage.
7.) Cost-Effective
Mylar bags can be more cost-effective than other packaging options, especially when purchased in bulk.
8.) Odor Containment
One of the distinct characteristics of cannabis is its strong aroma. Mylar bags effectively contain these odors. This ensures discretion for the end user and also prevents the scent from permeating other items nearby.
Final Word
Due to these beneficial properties, many cannabis businesses opt for die-cut mylar bags. They ensure the product’s safety, freshness, and market appeal. The unique shapes also allow them to be exclusive to your brand.
Still, it can be difficult to source quality cut-out mylar bags. That’s where we come in! If you want to customize your cannabis brand’s experience, we invite you to reach out through our contact form.
Custom Die-Cut Mylar Bags FAQs
Mylar is expensive because of its unique abilities. The material can prevent oxygen and other gases from contaminating what’s inside. This is an essential feature for products that need to stay fresh.
Direct and thermal transfer printing is preferred if you have a high-quality and detailed design. You can opt for labeling and handwriting for simpler designs or smaller operations.
To effectively custom-print Mylar bags, you need a printer that can handle its material. Two types are most effective: inkjet printers and toner-based printers.